In today's era of environmental awareness, the oil and gas industry is undergoing a shift in mindset, driven by digitalisation and automation. These technologies are not only transforming operations but also making significant positive impacts on reducing carbon emissions and preserving the environment throughout the project's lifecycle, from planning to operations. This marks a new era of sustainability and efficiency. In line with this vision, Mundra Petrochem Ltd (MPL), a subsidiary of Adani Infra Ltd, is striving to reduce carbon footprints by automating procedures in their greenfield project of Green PVC (GPVC) at Mundra.

Engineering Precision

Digital tools are revolutionising engineering precision in the GPVC project by empowering engineers to design infrastructure with meticulous attention to sustainability. Through advanced software solutions provided by Hexagon, engineers can seamlessly integrate and collaborate, creating comprehensive data-rich models using Plant Information Modelling and Asset Information Management. At MPL, these tools ensure a smooth transition as data and deliverables are maintained in the Document Management System (SDx), combining smart and non-smart documents. By utilising advanced simulations and optimisation techniques, the GPVC project will minimise material waste and energy consumption during construction. These tools enable MPL to visualise the entire project lifecycle, facilitating informed decisions that prioritse sustainability and environmental preservation.

Procurement Optimisation

The digitalisation of procurement practices is leading to reduced emissions. MPL is optimising procurement processes, cutting unnecessary purchases, and streamlining logistics through its Material Management plan. Advanced procurement models and supply chain optimisation algorithms minimise carbon-intensive activities and enable sourcing of more eco-friendly materials. The Smart Materials software helps identify bottlenecks, reducing transportation emissions. Better material management leads to less waste and a lower carbon impact.

Construction Safety and Efficiency

In the construction industry, safety and efficiency are top priorities, and digitalisation is key to achieving these goals. For the GPVC project, MPL is poised to implement automated monitoring technologies that prioritise worker safety and minimise environmental risks. By utilising digital twin models, we can proactively mitigate risks and optimise resource utilisation. This approach will reduce material waste, lower the carbon footprint, and enhance construction quality. Real-time data from sensors and advanced quality control software will enable us to make informed decisions that minimise the project's carbon footprint throughout construction.

Operation and Maintenance Efficiency

In the operational phase, digitalisation empowers proactive maintenance practices, reducing emissions associated with equipment breakdowns. Real-time sensor data analysis enables operators to identify and address issues promptly, averting unplanned downtime and minimising emissions. Remote monitoring and control optimise production processes in the digital twin defined during Engineering phase curbs the energy waste and enhances overall efficiency for the project. Advanced maintenance models, such as predictive maintenance algorithms derived from Twin and condition-based monitoring systems, enable MPL to anticipate equipment failures and prioritise maintenance activities, thereby minimising environmental impact.

Environmental Conservation

Digitalisation is instrumental in reducing industry's environmental footprint. By lowering energy consumption through operational efficiency, minimising waste through data-driven optimisation, and improving safety through robotics and remote monitoring, the industry is making significant strides towards environmental preservation.

The Road to Carbon Neutrality

While digitalisation's benefits are clear, the journey to carbon neutrality is ongoing. Continued innovation in digital technologies, collaboration, and integration with sustainable energy sources in the industry, will lead the charge towards a carbon-neutral future, preserving the environment for generations to come.